The 8 Best Offset Smoker Mods – You Need to Know About

These are simple improvements you can make to your offset smoker right now. Anyone searching to purchase the best-offset smoker for their patio or backyard will find something here, from simple wheel upgrades to techniques to optimize its heat dispersion.

Best offset smoker mods

If you love cooking outdoors with your offset smoker, you’ve probably noticed that it only has some features of an expensive grill and that some of its parts are difficult to replace. Fortunately, plenty of offset smoker mods are out there, so you can get your favorite outdoor cooker to do everything you need without breaking the bank or dealing with crowdsourced replacement parts. Here are 8 of the best offset smoker mods on the market today.

What makes your existing smoker need to be upgraded?

Having the right tools for smoking meat is essential. With so many different types of smokers on the market, finding the best one that suits your needs is challenging. One option is an offset smoker mod, which gives you much more cooking space than a standard smoker and makes adding accessories like a cold smoker box easier. Read on for tips on how to modify your existing smoker into an offset smoker!  

 If you’re not happy with your smoker, don’t feel bad! Some great alternatives out there allow you to expand your cooking space and give you more flexibility. One of these options is an offset smoker mod. An offset smoker mod gives you even more space for cooking than a standard barrel-style smoke pit and can be easily attached to a trailer or wheeled cart for easy transport.

If you are thinking to upgrade your smoker do check our Recommended best-performing offset smokers

The 8 Best Offset Smoker Mods

Here are mentions 8 Best Offset Smoker Mods.

1. Add a Water Pan

A water pan is a smoker accessory that helps maintain moisture in your food. If you want to add a water pan mod, make sure it has a long handle and is made of cast iron or steel for durability. Either of these materials will allow you to use high heat without worrying about melting or warping. The water pan needs to be big enough that there’s always at least an inch or two between its bottom and your charcoal. 

This will ensure proper airflow and keep smoke from being trapped by your food instead of being drawn out through vents. Fill the water pan with hot tap water before starting your fire, then place it on the cooking grate as soon as you’ve lit up the coals. Be sure to put only a little meat on one side so that if one area becomes too moist due to dripping juices, other parts won’t dry out.

If you want to know more about where to place the water pan exactly Read our complete guide Here

2. Install a Baffle

A baffle is a metal or wood barrier that can be installed between an offset smoker’s firebox and a cooking chamber. The baffle blocks heat, smoke, and ash from entering the cooking chamber. A baffle will also prevent flare-ups, which can happen when too much heat is applied to one meat section. Baffles are great for a smoking low-and-slow barbecue because they increase cooking temperature control by reducing heat fluctuation.

3. Make a Charcoal Basket

A charcoal basket is a simple and inexpensive way to organize the coals on an offset smoker. They come in many different shapes and sizes, but I prefer the round metal baskets because they allow me to put my hands inside while cooking. Plus, they are easy to clean and can be used for a variety of other purposes as well!

You can also use an oven rack for those who want to save money on something other than a fancy gadget like a charcoal basket. But be aware that it will be much harder to reach your smoker because of where the rack is positioned. Alternatively, you could do what I did when I started smoking and create my charcoal basket out of tin foil! The hardest part about making your charcoal basket is making it perfectly round so that all of your coals are in contact with each other so that none will burn through. Luckily, after spending some time trying different things, such as a water bottle, I came up with a simple solution by using an empty tuna can!

4. Add Insulation

Adding insulation around your smoker can help keep heat in and ensure you don’t lose flavor. This also keeps the smoker from cooking too quickly, which can lead to uneven cooking. The type of insulation you use will depend on the outdoor temperature and how often you use the smoker.

This can vary greatly depending on temperature, the number of briskets, and your preference. The rule of thumb for smoked briskets is about one pound every hour, but you may find it closer to 1.5 hours per pound at lower temperatures and less if your smoker has a higher heat output or is using indirect heat. If you have extra time on your hands, plan on smoking longer than required so you can have fluctuations in temperature. Don’t be too concerned if there are variations between different smokers. They all produce slightly different effects with wood chips or charcoal as fuel sources, and cooking styles can change even when using similar equipment!

5. Get a Temperature Controller

Temperature controllers are great for offset smokers because they monitor the smoker’s temperature and control how much smoke is released. With a controller, you’ll never have to worry about your meat getting too dry or burnt.

To cook with a temperature controller, you’ll need a few things. First, you’ll need an electric meat probe. This will be placed inside your meat so you can monitor its internal temperature. Most controllers can sense temperatures between 40 and 300 degrees Fahrenheit (5-150 degrees Celsius). Next, you’ll need an external thermometer to read out temperatures from your smoker on an external display.

6. Upgrade the Exhaust

One of the best mods you can do for your offset smoker is to upgrade the exhaust. This will allow you to cook more at a time and make the most out of your cooking space. Adding insulation will also help get even heat throughout the smoker, making it less likely that one side will burn before another. It also keeps condensation from building up inside, increasing efficiency because water doesn’t have as much room to collect inside the walls. An adjustable damper makes it easy to control airflow into the firebox without having to open or close vents manually, allowing you better regulate temperature.

You can use several different kinds of replacement exhausts for your smoker, from large custom-made rigs to smaller stock ones that replace your current exhaust. It’s a good idea to measure your existing exhaust before you buy a new one, so you get one that fits snugly and won’t be loose or rattle around when it’s in place. If yours is too long, you can cut it down with metal shears or tin snips. Remember never to use sharp tools on thin metal!

7. Chimney Extension

A chimney extension can be a lifesaver if you need an extra inch or two of space. They’re easy to install and should make your smoke flow up the chimney easier. Inexpensive extensions are made from aluminum, but more expensive ones are made from stainless steel. However, if your firebox is not equipped with a thermometer, you must always monitor the temperature by opening the door and checking with a probe thermometer. If you don’t do this, the excessive heat may cause flareups as it hits the meat before exiting through the flue or exhaust. 

The air damper limits airflow so that too much oxygen doesn’t enter the combustion chamber. The air damper on most smokers sits atop the chimney pipe at its highest point, but it could also be mounted at one of its lower points, just below the cooking surface. Mounting a damper below low-hanging meats would minimize flareups; however, some experts believe this installation could reduce efficiency. Aftermarket grates: Grates can become warped after years and years of use on a smoker, making them less efficient when placing food on them or moving items across them.

8. Sealing Gaps

One of the most common areas for smoke to escape is from gaps between the smoker lid and the smoker chamber. To seal these gaps, you can use a variety of methods. A heavy-duty aluminum foil can be placed over the gap and then sealed tightly with either hot glue or silicone caulking. Tin foil is also an option, but it’s less durable than aluminum foil, so it may need to be replaced more often.

While sealing these gaps is critical, some people may find that they can close them too tightly, which inhibits smoke from escaping. While you want a tight seal, you don’t want to reduce airflow so much that it affects your smoker’s temperature. To ensure proper airflow and temperature control, check your smoker several times per hour by viewing the temperature gauge or opening up vents for a moment when checking. A few adjustments here and there should keep your smoker’s temperature in check.

Frequently Asked Questions

Open the air intake vent on the side of the firebox because the fire needs oxygen to burn. Additionally, you’ll need to let the smoke out of the chimney by opening the vent. The vents may alternatively be referred to as baffles or dampers. You will modify these settings to control the amount of heat and smoke in the smoker while smoking.

No matter whatever vent you fiddle with, keep in mind that open vents result in charcoal burning hotter and more quickly. Ducts that are closed result in less oxygen, which reduces heat and causes the charcoal to burn more slowly.

The cooking process will take longer as you add extra food to the smoker. Always cook your meal in a smoker with the cover closed. When cooking, resist the urge to open the cover. 15 to 20 minutes should be added to your cooking time each time you remove the lid.


Offset smokers are great for cooking low and slow. But there are so many options out there it cannot be easy to choose the perfect one for your needs. That’s why we’re breaking down the top 8 offset smoker mods for you, so you can easily find the best one for your needs.

You start looking into offset smokers, and you’ll realize they’re a bit different from your standard barbecue pit. That means they can be used for traditional barbecue methods; it just means there are some modifications you need to make so your food tastes fantastic. With these eight ideas in mind, we’re confident your next pit will be perfect. From raising the height of your grill, you have plenty of customization options available. So go ahead, take a deep breath, and prepare to cook something delicious!

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